Bulldozer

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A large bulldozer with multi-tine ripper, the Caterpillar D9

A bulldozer or dozer (also called a crawler) is a large, motorized machine equipped with a metal blade to the front for pushing material: soil, sand, snow, rubble, or rock during construction work. It travels most commonly on continuous tracks, though specialized models riding on large off-road tires are also produced. Its most popular accessory is a ripper, a large hook-like device mounted singly or in multiples in the rear to loosen dense materials.

Bulldozers are used heavily in large and small scale construction, road building, minings and quarrying, on farms, in heavy industry factories, and in military applications in both peace and wartime.

The word "bulldozer" refers only to a motorized unit fitted with a blade designed for pushing. The word is sometimes used inaccurately for other heavy equipment such as a front-end loader designed for carrying rather than pushing material. The term originally referred only to the blade attachment but is now commonly applied to any crawler tractor with a front mounted blade.

Description

A Liebherr bulldozer with a straight blade
The same bulldozer's multishank ripper

Typically, bulldozers are large and powerful tracked heavy equipment. The tracks give them excellent traction and mobility through very rough terrain. Wide tracks also help distribute the vehicle's weight over a large area (decreasing ground pressure), thus preventing it from sinking in sandy or muddy ground. Extra-wide tracks are known as swamp tracks or low ground pressure (lgp) tracks. Bulldozers have transmission systems designed to take advantage of the track system and provide excellent tractive force.

These traits allow bulldozers to excel in road building, construction, mining, forestry, land clearing, infrastructure development, and any other projects requiring highly mobile, powerful, and stable earth-moving equipment.

A variant is the all-wheel-drive wheeled bulldozer, which generally has four large rubber-tired wheels, hydraulically operated articulated steering, and a hydraulically actuated blade mounted forward of the articulation joint.

The bulldozer's primary tools are the blade and the ripper:

Blade

Bulldozer blade
Komatsu bulldozer pushing up to 7 m3 with semi-U tilt dozer

Bulldozer blades come in three types:

  • straight ("S blade"), short with no lateral curve or side wings. Can be used for fine grading.
  • universal ("U blade"), tall and very curved, with large side wings to maximize load.
  • combination ("S-U", or semi-U), shorter, with less curvature and smaller side wings. It is typically used for pushing large rocks, as at a quarry.

Blades can be fitted straight across the frame, or at an angle. All can be lifted, some, with additional hydraulic cylinders, can be tilted to vary the angle up to one side.

Sometimes, a bulldozer is used to push or pull another piece of earth-moving equipment known as a "scraper" to increase productivity. The towed Fresno Scraper, invented in 1883 by James Porteous, was the first design to enable this to be done economically, removing the soil from an area being cut and depositing where needed as fill. Dozer blades with a reinforced center section for pushing are known as "bull blades".

Dozer blades are added to combat engineering vehicles and other military equipment, such as artillery tractors such as the Type 73 or M8 tractor, to clear battlefield obstacles and prepare firing positions.[1] Dozer blades may be mounted on main battle tanks to clear antitank obstacles or mines, and dig improvised shelters.

Ripper

Multishank ripper
A Caterpillar D10N bulldozer equipped with a single-shank ripper

A ripper is a long, claw-like shank that may be mounted singly or in multiples on the rear of a bulldozer to loosen hard and impacted materials. Usually a single shank is preferred for heavy ripping. The ripper is equipped with a replaceable tungsten steel alloy tip, known as a boot.

Ripping can not only loosen soil (such as podzol hardpan) in agricultural and construction applications but break shaly rock or pavement into easily handled small rubble.

A variant of the ripper is the stumpbuster,[2] a single spike protruding horizontally used to split a tree stump.

Variants

A tracked loader is designed to transport rather than push or rough-grade material

Armored bulldozers

An armored IDF Caterpillar D9 bulldozer used by the Israeli Military

Bulldozers employed for combat-engineering roles are often fitted with armor to protect the driver from firearms and debris, enabling bulldozers to operate in combat zones. The most widely documented use is the Israeli Military militarized Caterpillar D9, for earth moving, clearing terrain obstacles, opening routes, and detonating explosive charges. The IDF used armoured bulldozers extensively during Operation Rainbow where they were used to uproot Gaza Strip smuggling tunnels and destroy residential neighbourhoods, water wells and pipes, and agricultural land[3][4] to expand the military buffer zone along the Philadelphi Route.[4] This use drew criticism against both the use and the suppliers of armoured bulldozers from human-rights organizations such as the EWASH-coalition and Human Rights Watch,[5][6] the latter of whom urged Caterpillar to cease their sale of bulldozers to the IDF. The use of bulldozers was seen as necessary by Israeli authorities to uproot smuggling tunnels, destroy houses used by Palestinian gunmen, and expand the buffer zone.[4][7]

Some forces' engineer doctrines differentiate between a low-mobility armoured dozer (LMAD) and a high-mobility armoured dozer (HMAD). The LMAD is dependent on a flatbed to move it to its employment site, whereas the HMAD has a more robust engine and drive system designed to give it road mobility with a moderate range and speed. HMADs, however, normally lack the full cross-country mobility characteristics of a dozer blade-equipped tank or armoured personnel carrier.

Some bulldozers have been fitted with armor by civilian operators to prevent bystanders or police from interfering with the work performed by the bulldozer, as in the case of strikes or demolition of condemned buildings. This has also been done by civilians with a dispute with the authorities, such as Marvin Heemeyer, who outfitted his Komatsu D355A bulldozer with homemade composite armor to then demolish government buildings.

Remote-controlled dozers

In recent years, innovations in the construction technology have made remote-controlled bulldozers a reality. Now, heavy machinery can be controlled from up to 1,000 feet away. This contributes to the safety of workers on the jobsite, keeping them at a secure distance from potentially dangerous jobs.

The advancement and the ability to control the heavy machinery from afar provides workers with the sufficient control over the dozers to get the job done. Though these machines are still in their early stages, many construction companies are using them successfully.[citation needed]

History

A train of over fifteen wagons crossing the desert, a flat sandy expanse with scrub-like bushes and a mountain range in the distance.
Two Holt 45 gas crawling-type tractors team up to pull a long wagon train in the Mojave Desert during construction of the Los Angeles Aqueduct in 1909.

The first bulldozers were adapted from Holt farm tractors that were used to plough fields. The versatility of tractors in soft ground for logging and road building contributed to the development of the armored tank in World War I.

In 1923, farmer James Cummings and draftsman J. Earl McLeod made the first designs for the bulldozer. A replica is on display at the city park in Morrowville, Kansas, where the two built the first bulldozer.[8] On December 18, 1923, Cummings and McLeod filed U.S. patent #1,522,378 that was later issued on January 6, 1925, for an "Attachment for Tractors."[9]

By the 1920s, tracked vehicles became common, particularly the Caterpillar 60. Rubber-tired vehicles came into use in the 1940s. To dig canals, raise earthen dams, and do other earth-moving jobs, these tractors were equipped with a large, thick, metal plate in front. (The blade got its curved shape later). In some early models, the driver sat on top in the open without a cabin. The three main types of bulldozer blades are a U-blade for pushing and carrying soil relatively long distances, a straight blade for "knocking down" and spreading piles of soil, and a brush rake for removing brush and roots. These attachments (home-built or built by small equipment manufacturers of attachments for wheeled and crawler tractors and trucks) appeared by 1929.

Widespread acceptance of the bull-grader does not seem to appear before the mid-1930s. The addition of power down-force provided by hydraulic cylinders instead of just the weight of the blade made them the preferred excavation machine for large and small contractors alike by the 1940s, by which time the term "bulldozer" referred to the entire machine and not just the attachment.

Over the years, bulldozers got bigger and more powerful in response to the demand for equipment suited for ever larger earthworks. Firms such as Caterpillar, Komatsu, Clark Equipment Co, Case, Euclid,[10] Allis Chalmers, Liebherr, LiuGong, Terex, Fiat-Allis, John Deere, Massey Ferguson, BEML, XGMA, and International Harvester manufactured large, tracked-type earthmoving machines. R.G. LeTourneau and Caterpillar manufactured large, rubber-tired bulldozers.

Bulldozers grew more sophisticated as time passed. Improvements include drivetrains analogous to (in automobiles) an automatic transmission instead of a manual transmission, such as the early Euclid C-6 and TC-12 or Model C Tournadozer, blade movement controlled by hydraulic cylinders or electric motors instead of early models' cable winch/brake, and automatic grade control. Hydraulic cylinders enabled the application of down force, more precise manipulation of the blade, and automated controls.

In the very snowy winter of 1946–47 in the United Kingdom, in at least one case a remote cut-off village running out of food was supplied by a bulldozer towing a big sled carrying necessary supplies.

A more recent innovation is the outfitting of bulldozers with GPS technology, such as manufactured by Topcon Positioning Systems, Inc., Trimble Inc, or Leica Geosystems, for precise grade control and (potentially) "stakeless" construction. As a response to the many, and often varying claims about these systems, the Kellogg Report[11] published in 2010 a detailed comparison of all the manufacturers' systems, evaluating more than 200 features for dozers alone.

The best-known maker of bulldozers is Caterpillar. Komatsu, Liebherr, Case, Hitachi, Volvo, and John Deere are present-day competitors. Although these machines began as modified farm tractors, they became the mainstay for big civil construction projects, and found their way into use by military construction units worldwide. The best-known model, the Caterpillar D9, was also used to clear mines and demolish enemy structures.

Manufacturers

Industry statistics based on 2010 production published by Off-Highway Research showed Shantui was the largest producer of bulldozers, making over 10,000 units that year or two in five crawler-type dozers made in the world.[12] The next-largest producer by number of units is Caterpillar Inc., which produced 6,400 units.[12]

Komatsu introduced the D575A in 1981, the D757A-2 in 1991, and the D575A-3 in 2002, which the company touts as the biggest bulldozer in the world.[13]

History of the word

  • A 19th-century term used in engineering for a horizontal forging press
  • Around 1870s: In the USA, a "bulldose" was a large dose (namely, one large enough to be literally or figuratively effective against a bull) of any sort of medicine or punishment.
  • By the late 1870s, "to bulldoze" and "bulldozing" were being used throughout the United States to describe intimidation "by violent and unlawful means",[14] which sometimes meant a severe whipping or coercion, or other intimidation, such as at gunpoint.[15] It had a particular meaning in the Southern United States as a whipping or other punishment for African Americans to suppress black voter turnout in the 1876 United States presidential election.[16][17][18]
  • 1886: "Bulldozer" meant a large-caliber pistol and the person who wielded it.[15]
  • Late 19th century: "Bulldozing" meant using brute force to push over or through any obstacle, with reference to two bulls pushing against each other's heads in a fight over dominance.[15]
  • 1930s: applied to the vehicle

These appeared as early as 1929, but were known as "bull grader" blades, and the term "bulldozer blade" did not appear to come into widespread use until the mid-1930s. "Bulldozer" now refers to the whole machine, not just the attachment. In contemporary usage, "bulldozer" is sometimes shortened to "dozer", and the verb "bulldozing" to "dozing", thus making a homophone with the pre-existing verb "dozing".

See also

  • Acco super bulldozer, largest bulldozer manufactured
  • Athanas for the 'bulldozer shrimp' (from the way it pushes sand about)
  • Land scraper or land leveler - an earth moving machine that is pulled behind a tractor rather than pushed.

References

  1. ^ Trewhitt, Philip (1999). Armoured Fighting Vehicles. Dempsey-Parr. ISBN 1-84084-328-4.
  2. ^ "The Essential Guide to Stump-Related Attachments for Heavy Machinery". www.boomandbucket.com. Retrieved 3 February 2024.
  3. ^ "Profile: Rachel Corrie". BBC News. 2012-08-28. Retrieved 2021-07-22.
  4. ^ a b c "Razing Rafah: Mass Home Demolitions in the Gaza Strip" (PDF). October 2004. Archived from the original (PDF) on 2006-03-24. Retrieved 2021-07-22.
  5. ^ "Israel: Caterpillar Should Suspend Bulldozer Sales". Human Rights Watch. 2004-11-21. Retrieved 2021-07-22.
  6. ^ "Israel's violations of human rights regarding water and sanitation in the OPT - Report by Al-Haq and EWASH to CESCR - Non-Un document". Question of Palestine. Retrieved 2021-07-22.
  7. ^ "Profile: Rachel Corrie". BBC News. 2012-08-28. Retrieved 2021-07-22.
  8. ^ Grout, Pam (15 June 2010). Kansas Curiosities: Quirky Characters, Roadside Oddities & Other Offbeat Stuff. Rowman & Littlefield. ISBN 9780762765799. Retrieved 2012-04-01.
  9. ^ Patent 1522378, Attachment For Tractors, John E McLeod and James D Cummings, Filed December 18, 1923.
  10. ^ Haddock, Keith. "Euclid-General Motors' Crawler Tractor". PEI Tractor Club. Archived from the original on 19 March 2012. Retrieved 11 September 2011.
  11. ^ The Kellogg Report LLC (2010). Article: The Kellogg Report. Retrieved December 15, 2010 from kelloggreport.com
  12. ^ a b "Shantui officially largest dozer producer in the world". The Earthmover & Civil Contractor. May 2011. Archived from the original on 2013-05-21.
  13. ^ "The Worlds biggest Dozer Rolls Off The Line" Archived 2015-12-30 at the Wayback Machine- Retrieved 2016-02-26
  14. ^ Bartlett, John Russell (1877). Dictionary of Americanisms: A Glossary of Words and Phrases, Usually Regarded as Peculiar to the United States. Little, Brown, and Company. pp. 76–77. ISBN 1346051569.
  15. ^ a b c "History of the Bulldozer". Archived from the original on 2023-02-21. Retrieved 2008-12-17.
  16. ^ Kelly, John. "What in the Word?! The racist roots of 'bulldozer'". Oxford Dictionaries. Oxford University Press. Archived from the original on 2019-03-21. Retrieved 21 October 2018.
  17. ^ Tréguer, Pascal (19 February 2018). "Original Meaning of 'bulldozer': A Racist Bully". Word Histories. Retrieved 13 March 2022. The noun bulldozer is first recorded in 1876, in the plural, in the sense of Southern members or supporters of the Democratic Party who colluded to disenfranchise African-American voters; after the American Civil War (1861-65), the 15th Amendment to the Constitution, ratified on 3rd February 1870, granted Afro-American men the right to vote ... The bulldozers, also known as regulators, used threats and acts of violence in order to prevent Afro-American voters from casting their ballots for candidates of the Republican Party.
  18. ^ Hollandbeck, Andy (8 October 2020). "In a Word: The Racist Origins of 'Bulldozer'". Saturday Evening Post. Retrieved 13 March 2022.